Our Capabilities

The Hardware Behind the Promise

From surface-mount assembly to sub-micron optical alignment and BERT testing — every capability is purpose-built for high-speed optical module production.

01 — Manufacturing

SMT, Bonding & Assembly

Multiple fully automated SMT lines with high-speed pick-and-place, reflow soldering, and inline AOI inspection. Our assembly floor operates 24/7 with full traceability at every station.

High-Speed SMT Lines: Automated pick-and-place with 0201 component capability and inline AOI
Reflow & Wave Soldering: Nitrogen atmosphere reflow for lead-free and leaded processes
Die Bonding: Automated die attach for VCSEL, PD, and driver IC components
Wire Bonding: Gold and aluminum wire bonding for electrical interconnects
Epoxy Dispensing: Precision dispensing for underfill, encapsulant, and thermal interface materials
Automated SMT assemblyESD-controlled assemblyOptical alignment station
Precision robotic alignmentFiber coupling stationMicroscope inspection

02 — Optical Packaging

Precision Alignment & Coupling

Sub-micron 6-axis robotic alignment systems for TOSA/ROSA fiber coupling. Our alignment stations achieve coupling efficiency targets for 400G, 800G, and 1.6T modules with active feedback control.

6-Axis Robotic Alignment: Sub-micron precision for single-mode and multi-mode fiber coupling
Active Alignment: Real-time optical power feedback during coupling for maximum efficiency
Lens Assembly: Precision lens placement for collimation and focusing optics
Hermetic Sealing: Laser welding and epoxy sealing for environmental protection
Polarization Control: Polarization-maintaining fiber alignment for coherent applications

03 — Testing & Yield

Keysight & Anritsu Infrastructure

Our test floor is equipped with industry-standard instruments for comprehensive electrical, optical, and environmental characterization.

Burn-in test rackAutomated burn-in system40G optical test stationMicroscope inspection station

Electrical Testing

  • BERT (Bit Error Rate Testing)
  • Eye diagram analysis
  • Jitter measurement
  • Power consumption profiling
  • ESD sensitivity testing

Optical Testing

  • TDECQ (Transmitter Dispersion Eye Closure)
  • Optical power & sensitivity
  • Extinction ratio
  • Center wavelength & SMSR
  • Chromatic dispersion

Environmental & Reliability

  • High/low temperature burn-in
  • Thermal cycling
  • Humidity exposure
  • Mechanical shock & vibration
  • Aging & life testing

04 — Cleanroom Standards

ISO 7 / ESD Controls

All optical assembly and packaging operations are performed in ISO 7 (Class 10,000) certified cleanrooms with full ESD control protocols. Particle counts are continuously monitored and logged.

Cleanroom Class
ISO 7
Particle Count
≤10,000/ft³
ESD Protection
IEC 61340-5
Gowning Protocol
Full Bunny Suit
Temperature
22°C ± 1°C
Humidity
45% ± 5% RH
ISO 7 cleanroom floorCleanroom corridor with workstations

Ready to Audit Our Facility?

Schedule an on-site or virtual facility audit with our engineering team.